Project Overview

This project outlines the establishment of a billet production facility utilizing steel scrap as the primary raw material. The process will employ an induction furnace for melting the scrap and a continuous casting machine (CCM) for solidifying the molten steel into billets. This approach offers an efficient and sustainable method for transforming recycled materials into valuable semi-finished steel products.

1. Scrap Preparation

o Steel scrap will be sourced and sorted based on quality and composition.
o Scrap may undergo pre-treatment processes like cutting, shredding, or preheating to optimize melting efficiency.

2. Induction Furnace Melting

o The prepared scrap will be charged into an induction furnace, where it will be melted using electromagnetic induction.
o The furnace will be sized and powered appropriately to achieve the desired production capacity and melting rates.

3. Molten Steel Refining

o As needed, the molten steel will undergo refining processes to adjust its chemical composition and remove impurities.
o This may involve adding alloying elements or using slag treatments.

4. Continuous Casting

o The refined molten steel will be continuously fed into a CCM, where it will solidify into billets of specified dimensions.
o The CCM will be designed to achieve the desired casting speed and billet quality.

5. Billet Handling and Finishing

o The cast billets will be cut to length, marked for identification, and inspected for quality.
o Depending on the intended application, the billets may undergo further processing, such as heat treatment or surface conditioning.

Project Benefits

• Sustainable production: Utilizing steel scrap reduces reliance on virgin raw materials and promotes resource conservation.
• Energy efficiency: Induction furnaces offer high energy efficiency compared to other melting technologies.

Address

Port Said, Egypt

info@futurtechnologyeg.net

Services

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Quick Links

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Steel Scrap Recycle Project